Battery module production at the highest level

  • Drive technology for a battery module production line at the BMW Group plant in Leipzig

Use of MOVI-C® in battery module production at the BMW Group

The ultimate standards are required in the premier league of the automotive industry. SEW-EURODRIVE has now supplied the automotive group with drive technology for a battery module production line at the BMW Group plant in Leipzig, which includes all the relevant process steps: Cell preparation, single and double module assembly, adhesive application and welding, curing process, contacting, final assembly, and end-of-line testing.

The requirements are wide-ranging: Comprehensive safety technology, optimized control cabinets, and worldwide standardization through the use of proven drive technology solutions. SEW-EURODRIVE has implemented all of this both professionally and reliably for the BMW Group.

Optimized production at a premium automotive manufacturer

Battery module production line at the BMW Group plant in Leipzig
Ultimate standards for premium production
Ultimate standards for premium production
  • Customer: BMW Group plant, Leipzig, Germany
  • Application: Battery module production
  • Sector: Automotive
  • Further information about our customer:
    • 149 475 employees (2022)
    • 31 production sites in 15 countries (2021)
    • 2.4 million delivered automobiles (2022)
  • Plant engineer: thyssenkrupp Automation Engineering GmbH, Hohenstein-Ernstthal, Germany
  • Sector: Mechanical engineering
MOVI-C® modular automation system
End-to-end, standardized solutions
End-to-end, standardized solutions
  • Worldwide standardized drive technology that has been tried and tested by the BMW Group and that is cross-technology
  • Comprehensive use of safety technology
  • Optimized control cabinets and end-to-end solutions, even in decentralized technology
  • Competent project support
Innovative technology for many applications
Innovative technology for many applications
Innovative technology for many applications

SEW-EURODRIVE consistently uses the innovative MOVI-C® automation components, MOVIKIT® software modules, and functional safety technology with different functions, such as SLS, for the various applications.


  • For horizontal materials handling technology and pocket conveyors for separating and transporting the battery modules between the processing stations:


Modern drive and automation technology
Modern drive and automation technology
Modern drive and automation technology
  • Competent contact partner represented worldwide
  • Complete drive technology from a single source
  • Quick and simple startup
  • Standardized control for handling and operation
  • Precise, dynamic coordination of multiple axes
  • Intelligent control of a wide range of process steps
  • Precise timing and maximum process reliability
  • Positive positioning with motor encoder
  • Compact, modular design for decentralized installation

The beginning of an innovation partnership

The cooperation with the BMW Group in battery module production marks a significant milestone for SEW-EURODRIVE. In addition to equipping all BMW Group production plants, the drive and automation specialist from Baden, Germany worked with BMW to implement a complete, state-of-the-art production line for battery modules at the Leipzig plant. State-of-the-art drive and network technology of the latest generation MOVI-C® was implemented for all applications and the PxG® planetary servo gear unit was successfully integrated. The project showed that SEW-EURODRIVE, as a global contact partner, can supply the full range of drive technology from a single source. Together with one of the world's most important automobile manufacturers, the company is taking a decisive step towards maximum efficiency and precision. The foundation has been laid for an innovation partnership in battery module production and beyond.

Opinions of our employees

Sascha Nagel

Sascha Nagel: Industry Segment & Account Manager

"Industry management is now the guiding element at SEW-EURODRIVE, and the other aspects of sales – primarily key account management – are aligned with it. Major projects with well-known customers are therefore always among the highlights. It's very exciting to experience up close how we work together to determine customer requirements, to search for the best solutions, and to put meticulously developed concepts into practice. These projects work out and are crowned with success thanks to strong partnerships and mutual trust – and that includes the project in Leipzig."

Tim Heinlein

Tim Heinlein: Key Account Manager

"SEW‑EURODRIVE and BMW have enjoyed an innovative partnership for many years now. With a great deal of passion, commitment, and know-how, we regularly make great innovation progress that brings a lot of added value. The special feature of this project is that this battery module production deploys proven solutions from the MOVI-C® modular automation system, as well as new products such as PxG® CM3C..".

Andre Seeber

Andre Seeber: Field Staff Sales Engineer

"Optimizing production at our customers is simultaneously one of the most interesting and the most demanding tasks. The key lies in the right solutions and ideal concepts that enable customers to have the necessary flexibility and help them to improve performance. We have both the necessary expertise and the suitable solutions for this and can therefore respond accordingly to the wishes of our partners."

Our technology in detail

MOVI-C® modular automation system

SEW-kuva
One modular system – countless solutions
One modular system – countless solutions

Thanks to our solutions from the MOVI-C® modular automation system, smart networking is inherently built into production. We offer you the right solution for smart automation for every step of the process – with the complete solution for configuring, starting up, and monitoring all MOVI-C® automation components. Visualization and simulation functions, as well as the provision of IoT-usable data and measured variables, ensure maximum transparency.











Added value for you:

  • Quick startup thanks to intuitive operation
  • Fast familiarization thanks to a modern interaction design
  • Processing of big data in real time
  • Modular, end-to-end, and scalable: The MOVI-C® modular automation system is your one-stop shop for every automation task.
  • End-to-end and comprehensive portfolio of state-of-the-art safety technology

MOVIKIT® software modules

SEW-kuva
User-friendly parameterization
User-friendly parameterization

MOVIKIT® includes prefabricated software modules for simple drive functions, but also for demanding motion sequences. It is easy to start up applications thanks to the graphical configuration and comprehensive diagnostics of the software modules. The software modules are divided into categories for implementing simple drive functions, such as speed control and positioning, right through to motion control functions, such as camming and robotics. The individual software modules are operated via the real-time operating system of the MOVI-C® CONTROLLER or on the MOVIDRIVE® application inverter.










Added value for you:

  • Intuitive parameterization instead of programming saves costs and time during startup.
  • Rapid program creation thanks to automatic IEC code generation
  • End-to-end and hardware-independent configuration
  • The software is freely available on the website and there are no costs for its use.

Scalable modular gearmotor system

SEW-kuva
Scalable, space-saving, and reliable
Scalable, space-saving, and reliable

Thanks to the end-to-end modular system developed by SEW‑EURODRIVE, our customers have access to millions of options and can find their customized product solution for any requirement. The objective of the modular system is to be able to combine as few components as possible into the greatest possible range of end products.












Added value for you:

PxG® CM3C.. planetary servo gearmotors with compact mounting as an example

  • Space-saving gearmotors, thanks to their short design; yet they still offer up to 20% more power density than comparable options on the market.
  • Reliable torque and speed transmission thanks to end-to-end form fit
  • Simple and quick assembly/disassembly of the gear unit or motor thanks to the innovative interface
  • The gearmotors have a long service life, as the optimizations to the motor and gear unit reduce thermal losses

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